Pump Valve Repair Procedure
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Stand pump upright then remove valve plug and valve seal.
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Tilt pump to remove valve springs and balls. Allow oil to drain through these valve holes to wash debris from the valve chamber.
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Lay pump on its side to inspect and clean valve chamber. Be careful not to scratch or nick ball seats.
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Insert new balls and springs into valve chamber in the proper order (see illustration).
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Insert pump valve seal, lip first into female inserting tool.
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Place female inserting tool into valve chamber in the proper order (see illustration). Use a blunt ended object to push the pump valve seal all the way through the inserting too. (Be sure the inserting tool remains shouldered firmly in the hole.)
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Remove the inserting tool and screw in the valve seal plug.
Pump Piston Repair Procedure
Leakage of oil around the pump piston indicated worn or damaged packing.
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Remove piston actuating linkage, piston, and barrel.
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Remove and discard old packings and O-rings.
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Clean all parts and dry with compressed air. Dip all parts in clean hydraulic oil (including repair parts).
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Install new Barrel O-ring, Piston O-ring, Piston Back-Up Ring and Dust Seal. Be sure Piston Back-Up Ring and Dust Seal are oriented properly (see illustration).
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Insert and tighten redressed barrel.
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Open the release valve (to allow air to bleed out from the piston barrel) and insert the redressed piston.
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Replace piston linkage and bleed air from pump (see procedure).
Release Valve (non-revised) Repair Procedure
Use these instructions IF the pump oil reservoir tank DOES NOT have “REV.C” stenciled on the top.
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Remove the release valve screw, release valve seal, and release valve ball.
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Clean and inspect the valve ball seat and release screw for excessive deformation. If the release screw has been severely damaged, it should be replaced.
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Insert a new 9/32 in. release valve ball. This is the medium size
ball in the repair kit. (See illustration.) -
Insert a new release valve seal.
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Re-install the release valve screw.
Release Valve (Revision C) Repair Procedure
Use these instruction IF the pump oil reservoir tank DOES have “REVC.” stenciled on the top.
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Remove the release valve screw.
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Remove the inner and outer o-rings from the release valve screw.
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Clean and inspect the release valve chamber and screw.
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Install a new outer o-ring and inner o-ring on the release valve screw (see illustration).
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Re-install the release valve screw.